Solid Hollow Conjugated Staple Fiber Production Line
Denier Size: 1.5D, 3D, 6D, 10D, 15D, 18D, 22D
Cut length: 44mm, 51mm, 64mm, 76mm, 102mm (As per customer requirement)
Feel: siliconised or non siliconised soft as well as harsh feel
Tensile strength: 3.5 to 4.5 gm/Denier
Elongation: 40 to 60%
Oil Pickup: minimum 0.20% to 0.35%
Crimps: 3 to 5 per cm
Shades: All shades available
Color Fastness: 4+
Quality: Hollow Conjugate Siliconised Fiber, Hollow Non-Conjugate Siliconised Fiber, Solid Fiber Siliconised/non Siliconised
Cushions – Pillows – Quilts – Toys – Jacket – Mattress – Non woven carpet – Automotive felts, speaker felts, geo textiles, polyfill wadding, filter fabrics and other acoustics as well.
Spinning Line: Continuous Dryer → Hopper → Screw Extruder → Polymer Pipe → Filter → Spin Beam (Meter Pump System, Spin Pack, Spinneret) → Quenching Unit→ Interfloor Duct → Draw-off Wall → Capstan Roller→ Sunflower Gearing Unit →Automatic Fiber Can Device
if 3-D Hollow Fiber: Can Creel → Inlet Thread Guide → Tow Guide Stand → Dipping Bath → 1st Draw Stand → Draw Bath →2nd Draw Stand → Draw Steam Chest →3rd Draw Stand → Tow Stacker → Crimper Steam Box → Crimper → Silicone Oil Sprayer Machine → Tow Tension Stand → Cutter → Fiber Spreading Machine → Relaxer → Fiber Blowing system → Baling Press
In spinning line, PET bottle flakes are heated and dried, then melted and spun into tows.
In finishing Line, Further processing the fibers, increasing elasticity ,increasing the strength of the fiber, spraying silicone oil, etc.
SPINNING LINE FINISHING LINE
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