Many of our customers want to know the feasibility of the polyester production line plan, so our senior Indian account manager has compiled this form, which is a reference to the 2018 Indian market and hopes to help our customers.

Cost CalculationProcess 1CostsCost
PSF Plant – GangyingUSD/ton fiber
1Capacity 60  t/d60ton / day Melt19,800tons / year                5.93                 5.93
1.1On stream melt330day / year20 years
2Project Machine Cost       2,350,000USD
3Capital cost Resin10.8%18.7818.78
3.1Depreciation10years10.73
3.2Interest acc7.5%p. a.8.05
4Fixed operating cost8.1%14.1014.10
4.1Direct labour cost72employees10USD/a average/person/day12.00
4.1.1PSF Plant Operation60employeesinclude day and night   shift
4.1.2PSF Plant Maintenance2employees
4.1.3Raw materials Handling1employees
4.1.4Bagging & Storage1employees
4.1.5Management Overhead2employees
4.1.6Laboratory2employees
4.1.7Admin & Security4employeesfinancial,purchaser,marketing
4.2Marketing + admin. labour cost15%1.80
4.3Repairs and maintanance Materials2.0%0.24
4.4Insurance0.50%0.06
5Raw materials & Chemicalsyield23.4%40.5540.55
5.1.1PET Flakes1050kg/t30USD/t30.00
5.1.2Spin Finish Chemical3.5kg/t3,000USD/t10.50
5.1.3Masterbatch TiO23.0kg/t, 48% (5.1.1)10USD/t0.03
5.1.4Optical Brightner0.3kg/t,12%50USD/t0.015
5.2.3Duties & Taxes (Chemical)0%(5.2.1)USD/t0.00
5.2.4domestic transport (Chemicals)kmUSD/km0.00
6Energy Plant52.9%91.6491.64
6.1Electric energy main plant320kWh/t0.12USD/kWh38.40
6.2Electric energy utilities (see 8.)80kWh/t0.12USD/kWh9.60
6.3Heating Energy [GJ/t] for Oil/Gas  Boiler0.54GJ/tUSD/Kwh
6.4Heating Gas Energy for steam   Generator150.00m3/ton0.291USD/kWh43.64
7Utilities1.2%2.092.09
7.1Cooling Water Circulation1.00m3/t0.74USD/m30.74
7.1Chilled Water Circulation1.00m3/t0.74USD/m30.74
7.3Fresh Water1.00m3/t0.62USD/m30.62
7.5NitrogenNm3/t0.19USD/Nm30.00
7.6Compressed Air0.50Nm3/t0.02USD/Nm30.01
7.7Instrument AirNm3/t0.03USD/Nm30.00
7.8Demin. Watert/t1.54USD/t0.000
7.9Waste Waterm³/t0.31USD/m³0.00
10Resin Total production cost (3…7)96.6%173.1173.1
10.1Conversion costs (3, 4, 6, 7)$/USD76.6%132.5132.5
10.2Raw material cost (5)23.4%40.540.5

Contact person:Alex Phone Number: 0086 18361041383            WhatsApp:0086 18361041383