our Factory Add:NO.1 ChenZhongRoad,ZhangJiaGang City,China
Many of our customers want to know the feasibility of the polyester production line plan, so our senior Indian account manager has compiled this form, which is a reference to the 2018 Indian market and hopes to help our customers.
| Cost Calculation | Process 1 | Costs | ||||
| PSF Plant – Gangying | USD/ton fiber | |||||
| 1 | Capacity 40 t/d | 55 | ton / day Melt | 18,150 | tons / year | 6.47 |
| 1.1 | On stream melt | 330 | day / year | 20 years | ||
| 2 | Project Machine Cost | 2,350,000 | USD | |||
| 3 | Capital cost Resin | 11.6% | 20.49 | |||
| 3.1 | Depreciation | 10 | years | 11.71 | ||
| 3.2 | Interest acc | 7.5% | p. a. | 8.78 | ||
| 4 | Fixed operating cost | 8.7% | 15.38 | |||
| 4.1 | Direct labour cost | 72 | employees | 10 | USD/a average/person/day | 13.09 |
| 4.1.1 | PSF Plant Operation | 60 | employees | include day and night shift | ||
| 4.1.2 | PSF Plant Maintenance | 2 | employees | |||
| 4.1.3 | Raw materials Handling | 1 | employees | |||
| 4.1.4 | Bagging & Storage | 1 | employees | |||
| 4.1.5 | Management Overhead | 2 | employees | |||
| 4.1.6 | Laboratory | 2 | employees | |||
| 4.1.7 | Admin & Security | 4 | employees | financial,purchaser,marketing | ||
| 4.2 | Marketing + admin. labour cost | 15% | 1.96 | |||
| 4.3 | Repairs and maintanance Materials | 2.0% | 0.26 | |||
| 4.4 | Insurance | 0.50% | 0.07 | |||
| 5 | Raw materials & Chemicals | yield | 23.0% | 40.55 | ||
| 5.1.1 | PET Flakes | 1050 | kg/t | 30 | USD/t | 30.00 |
| 5.1.2 | Spin Finish Chemical | 3.5 | kg/t | 3,000 | USD/t | 10.50 |
| 5.1.3 | Masterbatch TiO2 | 3.0 | kg/t, 48% (5.1.1) | 10 | USD/t | 0.03 |
| 5.1.4 | Optical Brightner | 0.3 | kg/t,12% | 50 | USD/t | 0.015 |
| 5.2.3 | Duties & Taxes (Chemical) | 0% | (5.2.1) | USD/t | 0.00 | |
| 5.2.4 | domestic transport (Chemicals) | km | USD/km | 0.00 | ||
| 6 | Energy Plant | 51.9% | 91.64 | |||
| 6.1 | Electric energy main plant | 320 | kWh/t | 0.12 | USD/kWh | 38.40 |
| 6.2 | Electric energy utilities (see 8.) | 80 | kWh/t | 0.12 | USD/kWh | 9.60 |
| 6.3 | Heating Energy [GJ/t] for Oil/Gas Boiler | 0.54 | GJ/t | USD/Kwh | ||
| 6.4 | Heating Gas Energy for steam Generator | 150.00 | m3/ton | 0.291 | USD/kWh | 43.64 |
| 7 | Utilities | 1.2% | 2.09 | |||
| 7.1 | Cooling Water Circulation | 1.00 | m3/t | 0.74 | USD/m3 | 0.74 |
| 7.1 | Chilled Water Circulation | 1.00 | m3/t | 0.74 | USD/m3 | 0.74 |
| 7.3 | Fresh Water | 1.00 | m3/t | 0.62 | USD/m3 | 0.62 |
| 7.5 | Nitrogen | Nm3/t | 0.19 | USD/Nm3 | 0.00 | |
| 7.6 | Compressed Air | 0.50 | Nm3/t | 0.02 | USD/Nm3 | 0.01 |
| 7.7 | Instrument Air | Nm3/t | 0.03 | USD/Nm3 | 0.00 | |
| 7.8 | Demin. Water | t/t | 1.54 | USD/t | 0.000 | |
| 7.9 | Waste Water | m³/t | 0.31 | USD/m³ | 0.00 | |
| 10 | Resin Total production cost (3…7) | 96.3% | 176.6 | |||
| 10.1 | Conversion costs (3, 4, 6, 7) | $/USD | 77.0% | 136.1 | ||
| 10.2 | Raw material cost (5) | 23.0% | 40.5 | |||