Many of our customers want to know the feasibility of the polyester production line plan, so our senior Indian account manager has compiled this form, which is a reference to the 2018 Indian market and hopes to help our customers.
| Cost Calculation | Process 1 | Costs | Cost | ||||
| PSF Plant – Gangying | USD/ton fiber | ||||||
| 1 | Capacity 30 t/d | 30 | ton / day Melt | 9,900 | tons / year | 7.32 | 7.32 |
| 1.1 | On stream melt | 330 | day / year | 20 years | |||
| 2 | Project Machine Cost | 1,450,000 | USD | ||||
| 3 | Capital cost Resin | 11.6% | 23.17 | 23.17 | |||
| 3.1 | Depreciation | 10 | years | 13.24 | |||
| 3.2 | Interest acc | 7.5% | p. a. | 9.93 | |||
| 4 | Fixed operating cost | 9.8% | 19.58 | 19.58 | |||
| 4.1 | Direct labour cost | 50 | employees | 10 | USD/a average/person/day | 16.67 | |
| 4.1.1 | PSF Plant Operation | 40 | employees | include day and night shift | |||
| 4.1.2 | PSF Plant Maintenance | 1 | employees | ||||
| 4.1.3 | Raw materials Handling | 1 | employees | ||||
| 4.1.4 | Bagging & Storage | 1 | employees | ||||
| 4.1.5 | Management Overhead | 2 | employees | ||||
| 4.1.6 | Laboratory | 2 | employees | ||||
| 4.1.7 | Admin & Security | 3 | employees | financial,purchaser,marketing | |||
| 4.2 | Marketing + admin. labour cost | 15% | 2.50 | ||||
| 4.3 | Repairs and maintanance Materials | 2.0% | 0.33 | ||||
| 4.4 | Insurance | 0.50% | 0.08 | ||||
| 5 | Raw materials & Chemicals | yield | 20.3% | 40.55 | 40.55 | ||
| 5.1.1 | PET Flakes | 1050 | kg/t | 30 | USD/t | 30.00 | |
| 5.1.2 | Spin Finish Chemical | 3.5 | kg/t | 3,000 | USD/t | 10.50 | |
| 5.1.3 | Masterbatch TiO2 | 3.0 | kg/t, 48% (5.1.1) | 10 | USD/t | 0.03 | |
| 5.1.4 | Optical Brightner | 0.3 | kg/t,12% | 50 | USD/t | 0.015 | |
| 5.2.3 | Duties & Taxes (Chemical) | 0% | (5.2.1) | USD/t | 0.00 | ||
| 5.2.4 | domestic transport (Chemicals) | km | USD/km | 0.00 | |||
| 6 | Energy Plant | 53.5% | 106.55 | 106.55 | |||
| 6.1 | Electric energy main plant | 380 | kWh/t | 0.12 | USD/kWh | 45.60 | |
| 6.2 | Electric energy utilities (see 8.) | 120 | kWh/t | 0.12 | USD/kWh | 14.40 | |
| 6.3 | Heating Energy [GJ/t] for Oil/Gas Boiler | 0.576 | GJ/t | USD/Kwh | |||
| 6.4 | Heating Gas Energy for steam Generator | 160.00 | m3/ton | 0.291 | USD/kWh | 46.55 | |
| 7 | Utilities | 1.1% | 2.09 | 2.09 | |||
| 7.1 | Cooling Water Circulation | 1.00 | m3/t | 0.74 | USD/m3 | 0.74 | |
| 7.1 | Chilled Water Circulation | 1.00 | m3/t | 0.74 | USD/m3 | 0.74 | |
| 7.3 | Fresh Water | 1.00 | m3/t | 0.62 | USD/m3 | 0.62 | |
| 7.5 | Nitrogen | Nm3/t | 0.19 | USD/Nm3 | 0.00 | ||
| 7.6 | Compressed Air | 0.50 | Nm3/t | 0.02 | USD/Nm3 | 0.01 | |
| 7.7 | Instrument Air | Nm3/t | 0.03 | USD/Nm3 | 0.00 | ||
| 7.8 | Demin. Water | t/t | 1.54 | USD/t | 0.000 | ||
| 7.9 | Waste Water | m³/t | 0.31 | USD/m³ | 0.00 | ||
| 10 | Resin Total production cost (3…7) | 96.3% | 199.3 | 199.3 | |||
| 10.1 | Conversion costs (3, 4, 6, 7) | $/USD | 79.7% | 158.7 | 158.7 | ||
| 10.2 | Raw material cost (5) | 20.3% | 40.5 | 40.5 | |||